High potent API container cleaning
Containment cleaning of IBCs with Split Butterfly Valves
Automated containment cleaning of IBCs fitted with Split Butterfly Valves. The container is opened only inside a closed washer chamber, enabling validated internal and external cleaning under full containment up to OEB 5.
When large IBCs must be cleaned under containment
Intermediate bulk containers used in high-potent API production are bulky, heavy and fitted with split butterfly valves for contained product transfer. After use, they must be cleaned inside and out while preventing operator exposure and environmental contamination.
Opening the vessel before full containment introduces risk. Manual cleaning is cumbersome, difficult to validate and limits achievable process parameters. At the same time, GMP requirements demand controlled, repeatable cleaning and drying of all internal and external surfaces, including hard-to-reach areas.
Opening only inside a closed chamber
SteelcoBelimed provides an automated solution engineered for applications up to OEB 5. The IBC is brought into the washer with its valves closed. Once the chamber doors are sealed, the split butterfly valves are pneumatically actuated. Opening is confirmed before the wash cycle begins, ensuring the container is only opened within a controlled enclosure.
A spray device is then inserted into the IBC to clean internal surfaces, while external areas are washed simultaneously by the chamber spray system. Both wash and rinse steps are fully automated, followed by controlled drying.
The result is complete internal and external cleaning in a single validated cycle, including areas that are difficult to access with manual methods.
Contained, repeatable and ready for scale
By combining automated valve actuation, enclosed processing and monitored wash parameters, the system delivers GMP-compliant, validatable cleaning under full containment.
Optional automation of IBC handling can further improve safety and efficiency in facilities processing large volumes of containers.
The outcome is a controlled cleaning process that protects operators and the environment while ensuring documented and repeatable performance for high-potent API applications.
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